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Newsletter April 2010

13.04.2010

Low-scratch material handling with PASS Emboss Tools

Low-scratch material handling with PASS Emboss ToolsThis special design to be used with Emboss Tools are normally produced with spring loaded die and also for machines without active die or without ram from below.

However, there is always the problem that scratches appear on the bottom part of the sheet due to the heightened base of the tool as the sheet material will always be susceptible to galling by moving of the sheet across the base.

In order to counteract this problem the machine user has several possibilities:
  • Working with polished stripper made of ampco-material.  However, the procedure of the galling can only be delayed in this case but not eliminated.
  • The second possibility is to use soft pads. But this is still only a temporary solution and only suitable for a short period of operation.
In order to eliminate this long-term problem the engineers of PASS developed a simple, inexpensive, favourable and very effective solution.

Typically the evidence of galling always transpires on the extreme outer edge of the plate. Within this area a compressible rubber insert is integrated in the lower base from PASS, which raises the sheet material within about 0,01 mm.

On the one hand this elastic rubber insert has the characteristic to support the sheet material weight when moving the sheet plate in order to suppress the contact of metal to metal.
.

Conventional version of the
spring-loaded bottom part

 

Latest version of the
spring-loaded bottom part
with compressible rubber insert

Conventional version of the spring-loaded bottom part   Latest version of the spring-loaded bottom part with compressible rubber insert
     
Conventional version of the spring-loaded bottom par
  Latest version of the spring-loaded bottom part with compressible rubber insert
 
 
 This fantastic development helps to solve two problems:
  1. Scrates on the buttom part of the sheet are minimized. Only stress marks can arise.
  2. The small metal chips which occure during the punching operation and damage the tool will no longer be a problem. These chips will no longer be able to find a way into the lower base of the tool. Ensuring a non-material build-up within the lower base of the tool. 
 Download Newsletter April 2010 (2.300 KB)
 

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PASS Punch & Die Inc.   .P.O. Box 70   .USA 49333 Middleville, MI   .Phone 800-546-9340   .Fax 269-865-6200   .email: sales@pass-usa.com .imprint    .terms    .sitemap